Pcb 
Assembly
Stencil
Cable
Test
DesignPCB Assembly Service
| Name | Parameters | Note |
|---|---|---|
| Amount |
- Prototyp (up to 5 pcbs) - small series (up to 100pcbs) - medium series (up to 500 pcbs) |
Larger quantities available on request |
| PCB Types |
FR4 Rigid Board Aluminum Board Flexible Board Rigid - Flex Board |
|
| PCB dimensions |
Minimum: 20mm x 5mm Maximum: 410mm x 500mm |
Min Panel Size: 50mm x 100mm
(Boards smaller than this size need to be panelized) |
| Assembly method |
single- and double-sided SMD (soldered by Reflow Soldering machine) THT (soldered manually or by Wave Soldering machine) |
|
| Components |
SMD and THT from size 0402 and up SOIC, PLCC, QFP, PQFP, TSOP, BGA |
BGA - on request |
| Component packaging |
We accept parts in: - Tape strip (taped) - Sticks - Reels - Cut tape - Tube - Bulk material (loose) |
Bulk material (loose): - only for Muster or after prior agreement - Please pay attention that all components that are poorly packed could be damaged during shipment. So you should avoid to send the parts as a "loose".
|
| Types of Solder |
- leaded - lead-free (RoHS Compliant) |
Please choose proper tinn for your parts and pcbs |
| Part Sourcing |
Customer supply the parts Turn-key: Profiants supply all the parts Combo: Client supply some parts, Profiants do the rest |
|
| Assembly time |
Up to 5k Components – 8 WD (Standart) Up to 10k Components – 10 WD (Standart) Over 10k Components - min. 5 WD |
|
| Suppliers |
- all common suplliers like: Digykey, Farnell, Mauser, TME, Wuerth etc. - Local electronic market - China electronic market - USA, Taiwan, Japan.... |
All over the world |
| File formats |
BOM(Bill of materials) Pick and Place Data Layout or Gerbers |
We also accept Eagle and Target Format. Please don’t forget to send a Eagle Schematic File (.sch) for creation of BOM Data . |
| Quality Control |
Visual inspection AOI Testing Functional test |
Pass rate after Functional test >= 99.9%. We wont send pcbs that haven't passed functional test! First one hour is for free.
If your test is simple and we cope to test the pcbs in one hour. You wan't be charged for this. AOI Test checks for: - missing components - wrong polarity |